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Pallet Rack are the stands where pallets can stored. Each rack can effectively hold hundreds of pallets, depending on the size. Pallet Racks are excellent for managing space within the warehouse or a store. It can defined as multi-level structured units used to hold stacks of heavy pallets, which are a popular means of storage for literally any industry. A lot of warehouses store their products on pallets. Whether it be fresh fruit or microwave ovens on these trays, every supplier needs an efficient way to store them.

Features of Pallet Rack

  • Save Space
  • Provide Safety
  • Durability
  • Accessibility
  • Connivance

Advantages of Pallet Rack

  • First:

One big benefit of Pallet Rack is that it is a great space saver. The way the racks are constructed allows businesses make up of the vertical space instead of valuable floor space. Any opportunity to save space and still accomplish your goals is always welcomed. The way that a pallet racking system is set up makes it possible for forklifts to reach up into the air. And bring down pallets whenever they need one. The stacking ability of the racks is what saves space and will save money.

  • Second:

Safety is another benefit of Pallet Rack. High quality material is use to construct these racks. Then tested extensively to ensure they are stable and can handle the weight of your pallets. You will receive complete instructions on how to position and use the racking system to maximize safety and minimize injuries and mishaps.

  • Third:

The high quality steel and joining materials used with Pallet Rack ensures that you will be able to use them for many years. They are specifically designed to withstand the rigors of pallets going in and being taken out, and to hold the weight of pallets being stored.

  • Fourth:

The way that Pallet Rack are set up makes them easily accessible by forklifts from both ends and on either side. Accessibility is a big factor when production in a manufacturing plant may be at risk. It’s important for fork trucks to be able to maneuver around the racks with relative ease. So that they can get what they need precisely when they need it.

  • Fifth:

A Pallet Rack is also a convenient system. It is set up for efficiency and usually delivers, as long as the warehouse or plant sets it up and utilizes it properly. They are designed to help companies store more stuff, get things done faster. Also helps to increase the safety factor all at the same time. The lowly pallet is one aspect that not a lot of people consider, but setting up a system that works in any area will always enhance the overall business.

Types of Pallet Rack

Drive-in and drive-through 

Drive-in and drive-through(sometimes spelled Drive-thru) are storage rack configurations that allow the forklift to drive directly into the lane of stacked rows (called a bay). The difference between a drive-in and a drive-thru Pallet Racks system is simply whether the bays have an entry at only one end, or at both ends. Drive-in rack systems use a common entry and exit, while drive-thru systems have entry points at either end of the bay. Because a drive-in racking system has only one entrance, it uses what is called a LIFO (last in, first out) storage method.

With only one entrance, the last pallet put into a row is necessarily the first one to be take out. A drive-thru storage system, with two different entry points, can also use a FIFO (first in, first out) storage method. With a FIFO system, pallets are load in one end and are push back to the other end, where they are then at the front of the row on the opposite side. The first pallet put into such a row is the first one taken out at the other end. This system is advantageous for material with an expiration date or wherever shelf life is a major concern.

Push-back Pallet Rack

Push-back Pallet Rack systems are design around the principle of organizing space by depth rather than width. This depth arrangement greatly reduces aisle space and increases storage density. In this configuration, each bay can be up to six pallets deep; each pallet stored on wheeled carts that fit onto rails. The rails are slightly angle toward the load/unload side of the rack in order to take advantage of gravity, saving enormous amounts of energy for moving heavy pallets. When a forklift sets the pallet onto the cart, it drives forward and causes the pallet to bump the next pallet, causing the entire row of pallets to roll backwards. When removing a pallet from the front position the remaining pallets immediately stage themselves forward so that the next available pallet can access. Push back rack is a LIFO (last in, first out) storage system.

Selective Pallet Rack

Selective Pallet Racks is a common pallet racking system in use today. These Pallet Racks typically come in one of two configurations. A roll formed, or clip-in configuration, and a structural bolt-together configuration.

  • Roll formed selective rack is most commonly manufacture in a “teardrop” style. Pallets then rest on the horizontal load beams that are held in place by mounting clips. Because the clips on teardrop configurations can be quickly move, the shelves can be easily adjust to different heights to accommodate various load sizes. This is convenient for a warehouse that needs to store a wide variety of product sizes.
  • Structural Pallet Rack systems are very similar to roll formed Pallet Racks. But the horizontal load beams are attach to the uprights with bolts. structural pallet racks have much greater weight-bearing capacity. The bolt fixings make this a form of adjustable shelving racks can be construct, reconfigure, and dismantle and reuse as necessary.

Double Deep Rack

Double Deep Rack is similar to Selective rack. But stored two rows deep instead of one. This type of racking therefore requires specialized pallet handling equipment. By using ether a specialized forklift unit with double deep handling attachment.It can Increased storage capacity compared with Selective Racking. It Can increase pallet storage by as much as 10-15% depending on layout.

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