Heavy Duty Drive in Pallet Rack Warehouse Shelving: The Complete Guide for Smart Storage

Have issues with space in warehouse? Would you like to store additional products but not enlarge your building?   Heavy duty drive in pallet rack warehouse shelving offers the perfect solution for your storage challenges.

At Bari Engineering in Pakistan, we help businesses maximize their warehouse capacity with smart storage systems. This guide explains everything you need to know about Heavy Duty Drive in Pallet Rack Warehouse Shelving in simple terms.

What is Heavy Duty Drive in Pallet Rack Warehouse Shelving?

Heavy Duty Drive in Pallet Rack Warehouse Shelving is a storage system that is used in storing large volumes of similar products. It enables the forklifts to go directly within the rack framework to load or unload pallets.

This installation conserves a good deal of floor area and storage space. Instead of having many aisles, you can store goods close together in deep lanes.

It is perfect for warehouses that store similar products in large amounts, such as cold storage, beverage warehouses, and manufacturing facilities.

Why Your Business Needs This Storage Solution

A Heavy Duty Drive in Pallet Rack Warehouse Shelving system helps your business use space efficiently and work faster. It keeps products organized, improves safety, and reduces handling time. You can store more goods in less area while keeping operations smooth and error-free.

This solution also saves long-term costs since you won’t need extra storage buildings. Strong, durable, and easy to expand, it’s a smart investment for any growing warehouse.

Bari Engineering Pakistan provides high-quality Heavy Duty Drive in Pallet Rack Warehouse Shelving designed to make your warehouse more productive and reliable.

Key Benefits of Heavy Duty Drive in Pallet Rack Warehouse Shelving

Pallet racks with drive allow you to store 75 percent of the pallets with less aisles.

Decrease Operating Costs

By using space capably save on rent, energy, and temperature control.

Best in High Volume Products

Best used to store bulk of similar items such as foodstuff, drinks and materials.

Protect Your Inventory

Strong steel frames and guide rails keep pallets safe and stable.

Easy Temperature Control

Perfect for cold storage with better temperature consistency and less energy use.

Types of Heavy Duty Drive in Pallet Rack Warehouse Shelving

Standard Drive In Pallet Rack

This classic design offers the highest storage density available. Forklifts enter the rack from one side only. You load and unload pallets from the same entrance point.

The last in, first out (LIFO) method works here. Your newest inventory goes in last and comes out first. This system suits products without expiration dates perfectly.

Standard drive in racks typically store 5 to 10 pallets deep. The exact depth depends on your product weight and turnover rate. Bari Engineering designs each system based on your specific requirements.

Best for: Long term storage, non perishable goods, seasonal products

Push Back Pallet Rack

Push back systems offer more flexibility than standard drive in racks. Pallets sit on nested carts that roll on inclined rails. When you load a new pallet, it pushes the previous one backward.

This creates a last in, first out system with easier access. You work from one aisle without entering the rack structure. Your forklift operators save time and work more safely.

Push back racks typically handle 2 to 6 pallets deep. The system uses gravity to bring pallets forward automatically. When you remove the front pallet, the next one rolls into position.

Best: Products with an average turnover rate, multiple SKUs per lane, higher picking rate.

Pallet Flow Rack (Gravity Flow)

Pallet flow racks are self-moving racks that rely on the power of gravity. Pallets roll on wheeled conveyors from the loading end to the picking end. This creates a first in, first out (FIFO) system naturally.

You load pallets at the high end. They travel slowly down the incline to the picking face. Your team unloads from the opposite end continuously.

This system works perfectly for perishable goods, dated products, and items requiring rotation. Food warehouses, pharmaceutical storage, and cold storage facilities love this option.

The automatic rotation reduces labor costs significantly. Your team spends less time moving pallets and more time on productive tasks.

Best for: Perishable goods, dated inventory, high turnover products, FIFO requirements

How to Select the Right System for Your Warehouse

The choice of the ideal heavy duty drive in the pallet rack warehouse shelves is a consideration.

 Ask yourself these important questions. What products will you store? Products with expiration dates need FIFO systems like pallet flow racks. Non perishable bulk goods work well with standard drive in racks.

How quickly do products move? Fast moving inventory benefits from push back or flow systems. Slower moving stock suits standard drive in configurations.

What is your building height? Higher ceilings allow more vertical storage levels. This multiplies your capacity dramatically.

How many SKUs do you handle? Limited SKUs work perfectly with drive in systems. Many different products might need different solutions.

Where Can You Use Heavy Duty Pallet Racks

This shelving system can be used in many different industries in Pakistan, such as:

• Food and beverage storage
• Cold storage and freezer rooms
• Automobile part warehouses
• Manufacturing factories
• Wholesale and distribution centers

If your warehouse stores many pallets of similar goods, this system is an excellent choice.

Why Choose Bari Engineering for Your Storage Needs

Bari Engineering brings years of experience to every project in Pakistan. We understand local business needs and warehouse challenges. Our group develops custom products that are exactly what you need.

We apply high-quality materials which can withstand heavy daily use.. Our installation crews are effective to reduce disturbance. Our support services are continuous to ensure that your system runs well.

Conclusion

The Heavy Duty Drive in Pallet Rack Warehouse Shelving changes the way you utilize the warehouse space. You gain massive storage capacity without expensive building expansion. Your operating costs drop while efficiency increases dramatically.

The three main types (standard drive in, push back, and pallet flow) each serve different business needs perfectly. Choose based on your products, turnover rates, and inventory management requirements.

Ready to maximize your warehouse potential? Contact Bari Engineering today for a free consultation. Stop wasting valuable space and start storing smarter. Call us now to transform your warehouse efficiency.

FAQS

What is the maximum weight of these racks?

The range of heavy-duty systems is usually 1,000-2,000kg/pallet position. This is based on your design and setup and it varies depending on your exact capacity. 

What is a heavy-duty drive pallet-rack system?

It is a dense storage solution which allows forklifts to enter the rack and load and offload pallets directly into the rack, without the use of aisles and giving the warehouse a full utilization of the space.

How much space can I save with drive in pallet racks?

Drive-in racks allow increasing storage capacity by 75 to 85 percent compared to conventional selective racking systems. They require also less aisles hence you can fit more pallets within the same floor space.

Do you provide maintenance services?

Yes, Bari Engineering offers regular maintenance and inspection services to ensure safe, efficient operation throughout Pakistan.

What is the return on investment?

The payback period of most businesses on investment is two to three years due to the ability to store more and the low operating costs.