Best Shuttle Pallet Rack in Pakistan: Maximize Your Warehouse Space in 2026

Do you need to find a solution to store more products in a smaller area and accelerate your business? When you are running a warehouse in Pakistan, you are probably faced with the challenge of space and increasing labor costs all the time.

Traditional racking systems often fall short when your business starts to grow. This is where the best shuttle pallet rack comes into play.

At Bari Engineering, we specialize in providing high quality best shuttle pallet rack across Pakistan. We understand that every square inch of your warehouse matters.

A shuttle pallet racking system is a semi automated solution that uses a motorized robot to move pallets deep into the storage lanes. This technology removes the need for forklifts to enter the racking rows; this makes your warehouse safer and much faster.

What is a Shuttle Pallet Rack?

A shuttle pallet rack is a high density storage system. It uses a remote controlled platform, often called a radio shuttle, to carry pallets along rails inside the rack.

Instead of a forklift driver driving into a narrow tunnel, the driver simply places the pallet at the entrance of the lane.

The shuttle takes over from there. It picks up the pallet and carries it to the furthest available spot.

This system is perfect for businesses that have a large volume of the same items. It turns dead space into active storage space.

Types of Best Shuttle Pallet Rack Systems

Not all warehouses are in need of the same. You have a variety of configurations depending on your inventory flow. These are the four major types you ought to be aware of.

1. Single Aisle, Single Racking Unit (LIFO)

This is the most widespread arrangement of most warehouses. Under this setup the forklift will load and unload the pallets on the same side.It follows the Last In, First Out (LIFO) principle.

This is the best shuttle pallet rack option if you have products with a long shelf life. It maximizes storage density because you only need one access aisle for the forklift.

2. Single Aisle, Double Racking Units (LIFO)

This setup is similar to the first one but involves two racking blocks serviced by a single central aisle.

The forklift works in the middle lane and can push pallets into racks on both its left and right sides. This design is highly efficient for large facilities that want to concentrate their loading zones in one central area.

3. Double Access Aisles (FIFO)

When you handle perishable products such as food, medicine or chemicals, then you require First In, First Out (FIFO) capability. This system consists of two aisles.

You load the pallets from one side and retrieve them from the opposite side. This ensures that the oldest stock always moves out first. It prevents products from expiring at the back of the rack.

4. Integrated Picking and Storage System

This is an advanced version of the shuttle system. It combines high density storage at the top levels with manual picking areas at the bottom.

The shuttle keeps the lower levels replenished with stock. This is a great choice for e-commerce businesses in Pakistan that need to store bulk pallets while fulfilling small individual orders at the same time.

The Benefits of Choosing a Shuttle Pallet Rack

Investing in the best shuttle pallet rack from Bari Engineering offers several transformative benefits for your business.

Increased Storage Density

Traditional racks require many aisles for forklifts to turn. A shuttle system eliminates most of these aisles. You can store up to 80 percent more pallets in the same footprint compared to standard selective racking.

Faster Operations

Your forklift operators do not have to drive deep into the racks. They stay in the main aisle. As the shuttle is transporting a pallet to the rear of the lane, the operator is able to retrieve the next pallet. This type of parallel working reduces loading and unloading time by a great deal.

Improved Safety

Forklifts do not get into the racking structure; therefore, the chances of collisions are minimal. This safeguards your costly racking frames, your goods and your employees.

Versatility

The shuttle can handle different pallet sizes and weights. You can easily reprogram the system to adjust to your changing inventory needs. It works perfectly in cold storage environments where space is extremely expensive to maintain.

Why Bari Engineering is the Right Choice in Pakistan

When searching for the best shuttle pallet rack in Pakistan, you need a partner who understands local industrial demands. Bari Engineering provides end to end services. We do not just sell equipment; we design a workflow that fits your specific building layout.

Our team ensures that every installation meets international safety standards.  We supply the radio shuttle units, the heavy duty racking frames and the software to control them.

We are willing to assist you in modernizing your warehouse, should you be in Karachi, Lahore, Islamabad, or any other industrial centre.

How to Implement a Shuttle System in Your Warehouse

Switching to an automated system may appear daunting but it is easy when you do it in the following steps.

1. Examine Your Inventory: Find out what products move the most. These are the most suitable candidates of shuttle storage.
2. Choose Your Flow: Decide if you need LIFO or FIFO based on your product expiration dates.
3. Measure Your Space: Consult with Bari Engineering to create a drawing of your warehouse. This will enable us to know the number of pallets that you can fit.
4. Training: We will train your forklift operators to be able to operate the remote control shuttles with confidence.

Conclusion

One of the smartest things you can do to your logistics business is to upgrade to the best shuttle pallet rack.

It addresses the issue of space shortage and makes your team more efficient. You make your warehouse a high speed distribution center by minimizing forklift movement and maximizing vertical space.

When you are willing to make your storage a step further, call Bari Engineering. We are the leading experts in Pakistan for innovative racking solutions.

Let us help you design a system that grows with your business and keeps you ahead of the competition.

Contact Bari Engineering now to get a custom quote for your warehouse racking needs!

FAQS

Is a shuttle pallet rack costly?

Initial cost is more than simple racking, however the payback period is quick. You save on labor, minimize product damage and save the cost of renting additional warehouse space.

Is the shuttle freezer-workable?

Yes. These systems are used in cold storage by many businesses in Pakistan. The shuttles are also made to work in a low temperature of up to -30 C degree.

What is the number of pallets that can be loaded at a lane?

Theoretically dozens of pallets can be at a shuttle lane. Theoretically, dozens of pallets can be placed in a shuttle lane. The majority of efficient designs are however between 10 to 40 pallets deep per lane.